Study on the relationship between vacuum emulsifying mixer and product quality

Jiangsu GangBen Mixer Manufacturer is engaged in R&D, design and manufacturing of packaging machinery. Main products: food production line, pharmaceutical production line, daily chemical production line. There is a close relationship between vacuum emulsifying mixer and product quality. The following is a study and analysis of this relationship:

1. The influence of vacuum emulsifying mixer on product quality

Homogenizing effect:

The vacuum emulsifying mixer mixes oil, water, emulsifier and other additives in the material evenly through the high-speed rotating shear force and impact force, as well as the physical action in the vacuum state to form a stable and delicate emulsion. This efficient homogenizing effect directly determines the fineness and stability of the product.

Compared to traditional emulsifying equipment, vacuum emulsifying mixers can significantly reduce the particle size of the emulsion and improve dispersion, resulting in a more uniform and fine product.

Vacuum environment:

Mixing and emulsifying under vacuum can effectively remove bubbles and oxygen in the material, avoid oxidation reaction, and ensure the color and stability of the product.

The vacuum environment can also reduce microbial pollution, extend product shelf life, and improve product safety.

Temperature control:

The vacuum emulsifying mixer is usually equipped with a temperature control system, which can precisely adjust the temperature of the material according to the production needs. Appropriate temperature is conducive to the dispersion of emulsifiers and the formation of emulsions, thereby improving the stability and quality of products.

Operating accuracy:

Modern vacuum emulsifying mixer uses touch screen operation interface and PLC control system to realize automatic operation and remote monitoring of equipment. This high-precision operation helps to reduce human error and improve product consistency and stability.

2.Optimize the vacuum emulsifying mixer to improve product quality

Choose the right emulsifying head:

The form of the emulsifying head (batch type and continuous type), shear rate and tooth shape structure all affect the emulsification effect. Choosing the right emulsifying head can significantly improve the homogenization effect and stability of the product.

Adjust emulsification time and temperature:

According to the nature of the material and process requirements, reasonable adjustment of emulsification time and temperature to ensure that the material is fully mixed and emulsified, while avoiding too long or too high emulsification time and temperature on the product caused adverse effects.

Control mixing speed:

The stirring speed also has an important effect on the emulsification effect. Too low stirring speed will lead to inadequate mixing, while too high stirring speed may introduce bubbles and affect product quality. Therefore, it is necessary to choose the appropriate mixing speed according to the nature of the material and the process requirements.

Regular maintenance and maintenance:

Regular maintenance and maintenance of the vacuum emulsifying mixer, such as checking whether the mixing slurry, cylinder scraper, homogeneous filter parts, etc. are intact, timely replacement of wear parts, cleaning the inside of the equipment, etc., can ensure the normal operation of the equipment and efficient emulsification effect, thereby improving product quality.

3. Case analysis

In cosmetics, food, medicine and other industries, vacuum emulsifying mixer has been widely used. For example, in the cosmetics industry, creams, lotions and other products produced by vacuum emulsifying mixers have better fineness and stability, which can significantly improve the use experience and market competitiveness of products. In the food industry, vacuum emulsifying mixers are also used to make salad dressings, ice cream and other milky foods, improving the taste and nutritional value of products.

In summary, vacuum emulsifying mixer has a significant impact on product quality. By choosing the right emulsifying head, adjusting the emulsifying time and temperature, controlling the mixing speed and maintaining the equipment regularly, the emulsifying effect and product quality of the vacuum emulsifying mixer can be further improved.