Comparative analysis of vacuum emulsifying mixer and traditional emulsifying equipment

Jiangsu GangBen Mixer Manufacturer is engaged in R&D, design and manufacturing of packaging machinery. Main products: food production line, pharmaceutical production line, daily chemical production line. Vacuum emulsifying mixer and traditional emulsifying equipment have significant comparative analysis in many aspects, the following is a detailed comparison from several key dimensions:

1.Working principle and homogenization effect

Vacuum emulsifying mixer:

Working principle: The vacuum emulsifying mixer mixes oil, water, emulsifier and other additives in the material evenly through the high-speed rotating shear force, impact force and the physical action in the vacuum state to form a stable and delicate emulsion. In the vacuum state, the oxygen in the material is removed, thus avoiding oxidation and the formation of bubbles.

Homogenizing effect: Thanks to an advanced recirculation homogenizing system and a high-speed rotating homogenizing head, the vacuum emulsifying mixer is able to fine the material to the micron level, achieve efficient homogenization and emulsification, and significantly improve the fineness and stability of the product.

Traditional emulsifying equipment:

Working principle: Traditional emulsifying equipment mainly relies on the simple shear action of stirring paddle or rotor stator to achieve the mixing and emulsification of materials, the lack of vacuum environment and efficient homogenization system.

Homogenization effect: Compared with vacuum emulsifying mixer, the homogenization effect of traditional emulsifying equipment is poor, and the product fineness and stability are difficult to meet the requirements of high-end products.

2. Production efficiency and energy consumption

Vacuum emulsifying mixer:

Production efficiency: The high efficiency homogenization system and intelligent operating system of vacuum emulsifying mixer can significantly improve production efficiency and reduce production cycle time. For example, advanced recycling homogenization systems can at least double the mixing efficiency.

Energy consumption: Although the power of vacuum emulsifying mixers may be greater than that of traditional emulsifying equipment, the actual energy consumption is not high due to its efficient working mode. In addition, the compact design also helps to save space and cooling capacity.

Traditional emulsifying equipment:

Production efficiency: Limited by the simple mixing and shearing action, the production efficiency of traditional emulsifying equipment is relatively low, and the production cycle is long.

Energy consumption: Traditional emulsifying equipment is often not optimized in terms of energy consumption, and there may be high energy consumption problems.

3. Ease of operation and intelligence

Vacuum emulsifying mixer:

Operation convenience: vacuum emulsifying mixer usually uses a touch screen operation interface, simple and clear, easy to use. At the same time, the equipment is equipped with automatic cleaning system and quantitative feeding function, which further simplifies the operation process.

Degree of intelligence: Some high-end vacuum emulsifying mixers are also equipped with PLC control system and remote monitoring function, to achieve intelligent operation and remote management of equipment.

Traditional emulsifying equipment:

Operation convenience: The operation of traditional emulsifying equipment is relatively complex, requiring manual mixing, feeding and cleaning operations, and the labor intensity is relatively high.

Degree of intelligence: Traditional emulsifying equipment lags behind in intelligence and lacks advanced control systems and remote monitoring functions.

4. Scope of application and flexibility

Vacuum emulsifying mixer:

Scope of application: Vacuum emulsifying mixer is widely used in cosmetics, food, medicine and other industries, especially for the production of high-end products.

Flexibility: The equipment is equipped with adjustable stirring speed, stirring time and stirring temperature parameters, which can meet the needs of different production processes.

Traditional emulsifying equipment:

Scope of application: The scope of application of traditional emulsifying equipment is relatively limited, mainly suitable for the production of some basic products.

Flexibility: Due to the limitations of the equipment structure and control system, the flexibility of traditional emulsifying equipment in terms of production process adjustment is poor.

In summary, the vacuum emulsifying mixer is superior to the traditional emulsifying equipment in terms of homogenization effect, production efficiency, operation convenience, intelligence and application scope. With the continuous progress of science and technology and the continuous development of the market, vacuum emulsifying mixer will be widely used and promoted in more fields.