Vacuum Emulsifying Mixer Unit
Vacuum emulsifying mixer unit is a device used for emulsifying and mixing various substances in a vacuum environment. It usually consists of pretreatment pot, main pot, vacuum pump, hydraulic system, and electrical control system.
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Description
Feature&Application
Factory Strength
Vacuum emulsifying mixer unit is a device used for emulsifying and mixing various substances in a vacuum environment. It usually consists of pretreatment pot, main pot, vacuum pump, hydraulic system, and electrical control system.
In the vacuum emulsifying mixer unit, the materials are emulsified and mixed in a vacuum state. Using high shear emulsification to quickly and evenly distribute one or multiple phases into another continuous phase, the strong kinetic energy brought by the mechanical force subjects the materials to a series of actions such as centrifugal extrusion, collision, tearing, and other comprehensive effects, which instantly and uniformly disperse and emulsify the materials. After numerous repetitions of high frequency circulation, high-quality products without bubbles can be obtained.
Vacuum emulsifying mixer unit are widely used in various fields such as biopharmaceuticals, food industry, cosmetics and personal care products, paints and inks, nanomaterials, petrochemicals, printing and dyeing auxiliaries, power electronics, other fine chemicals, etc.
When using the vacuum emulsifying mixer unit, it is necessary to pay attention to the maintenance of the equipment to ensure its normal operation and extend its service life. At the same time, according to different materials and process requirements, suitable models and parameters of vacuum emulsifying mixer unit should be selected to achieve the best emulsification and mixing effect.
In addition, the vacuum emulsifying mixer also has some shortcomings. For example, it is easy to cause wear and tear of mechanical parts due to long-term operation. If there is no regular maintenance and replacement of mechanical parts, it will affect the mixing effect and service life of the mixer. Therefore, it is necessary to regularly check and maintain the mixer to ensure its normal operation and service life.
Gangben mixer factory produces a variety of vacuum homogenizing emulsifier types, which homogenizing system is divided into upper homogenization, lower homogenization, internal and external circulation homogenization, mixing system adopts positive and negative two-way wall hanging mixing paddle, lifting system is divided into electric lifting and hydraulic lifting, can be customized according to customer requirements of various specifications of high quality emulsifying machine products. Triple mixing adopts imported inverter speed regulation, which can meet the production needs of different processes.
The use of imported and end mechanical sealing effect, Germany homogeneous structure technology, the highest emulsification speed up to 3400 RPM, the highest shear fineness up to 0.2~5μm;
Vacuum defoaming makes the material meet the aseptic requirements, and adopts vacuum suction, especially for powder materials, and uses vacuum inhalation to avoid dust flying.
The main pot pot cover can be selected lifting device, the cleaning effect is more significant, the pot body can be tilted discharge.
The pot body is welded with three layers of imported stainless steel plates, and the tank body and pipeline are polished or matte, fully in line with GMP requirements.
The tank can heat and cool the material, and the heating methods are mainly steam heating and electric heating.
In order to ensure more stable control of the whole machine, the electrical appliances are imported and can fully meet international technical standards.
Application Area
Vacuum emulsifying mixer machines are used in many application area,as follows:
Daily chemical products: used in the production of emulsions, creams, shampoos, shower gels, etc.
Biomedicine: used in the production of emulsions, ointments, oral liquids, etc. for medical purposes.
Food industry: used in the production of emulsified food, such as yogurt, ice cream, cheese, etc.
Paint and ink: used in the production of emulsified paints and inks.
Nanomaterials: used in the preparation of nanomaterials.
Petrochemical industry: used in the production of emulsified petroleum products.
Printing and dyeing auxiliaries: used in the production of emulsified paper treatment agents.
Pesticides and fertilizers: used in the production of emulsified pesticides and fertilizers.
Plastic and rubber: used in the production of emulsified plastic and rubber materials.
Electric power and electronics industry: used in the production of emulsified insulation materials and electronic components.
Other fine chemical engineering fields: such as ceramics, glass, metal processing, etc.
In short, vacuum emulsifying machines have a wide range of applications and are mainly used to produce emulsified products to improve product stability and performance in various industries.
Gangben mixer manufacturer specializes in the research, development, production, and sales of mixing machines and filling machines. Main products include vacuum emulsifying mixer machines, high shear emulsifying mixer machines, vacuum homogenizing emulsifying mixer, filling and sealing machines, and liquid filling production lines. We have a modern production workshop and environment, using advanced equipment manufacturing technology and strict process quality management and control to ensure that all products are zero defects before leaving the factory.
Gangben mixer factory has obtained multiple patents for the research and development of emulsifying machines and planetary mixing machines, ISO quality management system certification, and international CE certification. Our product quality is up to standard, with quality guarantee, and we manufacture good quality mixing machinery to improve your production efficiency and save costs for your company.
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